Working Principle of Deep Sea Controller of Diesel Generator!

At Merlin Tech Ltd, we understand that diesel generators are complex systems composed of various components like control panels, diesel engines, generators, and controllers. Today, we'll delve into the workings of the deep-sea controller, a crucial element in diesel generator operations, especially in parallel operation scenarios.

The deep-sea controller serves as a self-starting control module designed to meet intricate specifications of engine manufacturers. It manages generator start-stop functions, displays operational status, and indicates faults through LED indicators. Customers can tailor operation sequences, timers, and alarms to their needs. System settings adjustments are facilitated via standard 807 or 808 interfaces for computer connectivity, offering real-time diagnosis for both local and remote monitoring.

For parallel operation with Diesel Generators, certain prerequisites must be met:

1. Identify the engine brand and model, distinguishing between standard and electronic injection engines. Ensure proper wiring between engine ECM/ECU and the controller.

2. Understand the governor's brand and model, configuring terminal connections on electrical panels and software settings.

3. Familiarize with the Automatic Voltage Regulator (AVR) brand and model, configuring terminal connections and software settings.

4. Customers may provide wiring diagrams for review and pre-programming assistance to expedite on-site setup.

5. Prepare a sagging transformer, preferably from the generator manufacturer, for parallel operation.

6. Have a standby 120-ohm resistor to connect between MSC communication ports H and I of the head controller and between ports H and L of the tail controller to prevent operational disruptions.

7. Use appropriate MSC communication cables to avoid abnormalities.

8. Ensure MSC communication cables are routed separately from live wires to prevent interference during wiring.

Advantage of Deep Sea Controller of Diesel Generator

The deep-sea controller offers several advantages for diesel generators:

1.    Automated Operation: It facilitates automatic start and stop functions of the generator, reducing the need for manual intervention.

2. Comprehensive Monitoring: The controller continuously monitors the generator's operation status and fault conditions, providing real-time feedback for prompt troubleshooting.

3.  Customizable Settings: Users can adjust operation sequences, timers, and alarm signals according to their specific requirements, enhancing flexibility and adaptability.

4.  Remote Accessibility: With interfaces for computer connectivity, the deep-sea controller allows for remote monitoring and control, enabling operators to manage the generator from a distance.

5.   Diagnosis and Troubleshooting: It offers real-time diagnosis functionality, enabling operators to quickly identify and address issues to minimize downtime.

6.  Compatibility: The controller is designed to meet the complex specifications of engine equipment manufacturers, ensuring seamless integration and reliable performance.

7.   Parallel Operation Capabilities: In parallel operation setups, the deep-sea controller facilitates synchronization and coordination between multiple generators, optimizing efficiency and power distribution.

In conclusion, mastering the diesel generator's components is essential for effective maintenance and troubleshooting. At Merlin Tech Ltd, we're committed to delivering top-notch products and services, backed by expertise and dedication. For further inquiries, reach out to us at [email protected].